Modeling the Influence of Tool Deflection on Cutting Force and Surface Generation in Micro-Milling
نویسندگان
چکیده
منابع مشابه
Modeling the Influence of Tool Deflection on Cutting Force and Surface Generation in Micro-Milling
In micro-milling, cutting forces generate non-negligible tool deflection, which has a significant influence on the machining process and on workpiece accuracy. This paper investigates the tool deflection during micro-milling and its effect on cutting force and surface generation. The distribution of cutting forces acting on the tool is calculated with a mathematical model that considers tool el...
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The cutting tools are today used a lot by industry and they are expensive, so it was interesting to optimize their use, by developing a predictive method of their wear, particularly, the flank wear Vb. For this task, the flank tool wear was measured in off-line using a binocular microscope, whereas, the cutting forces are recorded by means of a dynamometer (Kistler 9255B). The acquired signatur...
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A new nominal uncut chip thickness algorithm for micro-scale end-milling is proposed by considering the combination of an exact trochoidal trajectory of the tool tip and tool run-out, and then the actual uncut chip thickness may be obtained from a comparison between the current accumulative uncut chip thickness and the minimum chip thickness. Due to the intermittency of the chip formation, the ...
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A new analytical cutting force model is proposed for micro-end-milling operations. The model calculates the chip thickness by considering the trajectory of the tool tip while the tool rotates and moves ahead continuously. The proposed approach allows the calculation of the cutting forces to be done accurately in typical micro-end-milling operations with very aggressively selected feed per tooth...
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ژورنال
عنوان ژورنال: Micromachines
سال: 2017
ISSN: 2072-666X
DOI: 10.3390/mi8060188